Manufacturer and Exporters of Flanges & Forging
ADITYA STEEL ENGINEERING CO. have delegated an exceptionally experienced quality control group who Manufacturer, suppliers, stockist, exporters of ASTM A105 Flanges, A350 Lf2 Flanges, a694 F42 Flanges, a694 F52 Flanges, a694 F56 Flanges, a694 F60 Flanges, a694 F65 Flanges, a694 F70 Flanges, carbon steel forged flanges, stainless steel machined flanges, alloy steel plate flanges, steel metal forged flanges, B16.5 forged flanges, sour service forged flanges, nace mr0175 forged flanges, api forgrd flanges in Mumbai, India, Dubai, Middle East.
Flanges & Forging
Aditya Steel Engg, Co. have delegated an exceptionally experienced quality control group who deals with the quality and effectiveness of Steel forged Flanges. Before conveyance, every rib goes through different horrendous and non damaging quality tests. Furthermore, we additionally permit outsider review by various offices in view of the requests of our clients. Every one of the records and test reports created during the assembling and testing process are given to the purchasers at the hour of conveyance alongside the item subtleties.
Types Of Forged Flanges
Steel flanges come in many different types. Each type meets its own requirement. Long weld neck flanges are attached to a pipes neck. The way this flange is welded ensures the thickness is the same as the dimensions of the pipe that it was connected to. These flanges are most commonly used for applications that use high pressure.
| Slip-on Flanges | SWRF Flanges | API FLANGE |
| Socket Weld Flanges | Weld Neck Flanges Series A or B | DIN FLANGE PN6-PN40 |
| Forged Flanges | Square Flanges | ANSI / ASA B16.5 FLANGE |
| Orifice Flanges | Groove & Tongue Flanges | ISO FLANGE |
| Blind Flanges | Long Weld Neck Flanges | MSS SP44 FLANGE |
| Spectacle Blind Flanges | WNRF Flanges | EN 1092-1 FLANGE PN6-PN40 |
| High Hub Blind Flanges | BLRF Flanges | ANSI B16.47 FLANGE |
| Flat Flanges | Expander Flange | KOREAN FLANGES |
| Lapped Joint Flanges | Spades and Ring Spacers | AUSTRALIAN FLANGE |
| Reducing Flanges | Ring Type Joint Flanges | SABS / SANS 1123 FLANGE |
| Screwed Flanges | Weldo Flange / Nipo Flange | BS 4504 FLANGE PN6-PN40 |
| Weld Neck Flanges | Plate Flange | GOST / ГОСТ 12820-80 Flange |
| Flange Facing Type & Finish | Big Diameter Flanges | GOST / ГОСТ 12821-80 Flange |
| Loose Flanges | Large diameter Flanges | SWISS VSM FLANGE |
| RTJ Flanges | Spacer Blinds | AWWA C207 FLANGE |
| Threaded Flanges | JIS B 2220 FLANGE | NORWEGIAN NS FLANGE |
| SORF Flanges | UNI FLANGE PN6-PN40 | FRENCH NFE 29203 FLANGE |
| BS 10 FLANGE | Forged Flanges | Plate Titanium Flanges |
Advantages
A connection that has been ASEC forged will eliminate certain aspects of shop fabrication. A reinforced pad application eliminates the need for cutting, drilling, layout, forming and the tapping of the weep hole.
A Nozzle neck fabrication eliminates the need to inspect plate necks, cut and bevel the pipe, weld, form and layout. The component fabrication no longer needs to weld and fit the flange to the pipe or forge a neck that is cylindrical. The Reinforced pad installation does not require the welding of the pieces to the shell of the vessel or the neck of the nozzle.
Better Quality Control
The inspections relating to shop fabrication, components and material traceability is greatly reduced. This lets the Quality Control Inspectors use their time in areas that are of a more critical concern. Barrel distortion is also reduced significantly.
Reduced Production Costs
The ASEC has reduced the production of fabrication costs. This applies to material requisitioning, purchasing, expediting, quality control, inspections, documentation, testing, the fabrication schedule and material requisitioning. All of this lowers the cost of production and saves money.
Any questions can be easily addressed by having a consultation. You questions will be correctly and promptly answered.
FORGING MATERIALS
We inventory the following raw material and use it for forging:
- Carbon & Low Alloy Steel
- Stainless Steel
- Chrome Moly
- Nickel Alloys
Manufcturer and Exporter of Flanges
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Manufacturer and exporter of ASTM A694 F42 Flanges in India
Manufacturer and exporter of ASTM A694 F52 Flanges in Mumbai
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Leading Steel Forging Company and types of Steel.
CARBON STEEL FORGING
Main material specifications of carbon steel forgings used in our company are: 1020 Steel, 1035 Steel,1045 Steel, A105, Q235, Q345, 20CrMnTi,ect. Material certification will be provided together with our products.
ALLOY STEEL FORGING
With Closed die forging method, Our company maintains an extensive range of alloy steel grades. Typical material specifications used in our factory include 20Cr, 20CrMo, 30CrMo, 35CrMo, 42CrMo,ect..
STAINLESS STEEL FORGING
There are lots of stainless steel grades, for example: 300 series stainless steel (303, 304/304L, 316/316L, ect), 400 series stainless steel (410, 420, 440C), precipitation hardening stainless steel (PH17-4), and so on. The performance of each grade will be different due to the differences of compositions. Below we list out some popular material grades adopted in stainless steel forging:
TYPES OF FORGING IN FLANGES.
FORGED WELD NECK RING FLANGE (WNRF) FORGING
FORGED SLIP-ON RING FLANGE (SORF) FORGING
FORGED BLIND RING FLANGE (BLRF) FORGING
FORGED SOCKET WELD RING FLANGE (SWRF) FORGING
FORGED THREADED RING FLANGE FORGING
FORGED LAP JOINT RING FLANGE (LJRF) FORGING
FORGED RING TYPE JOINT FLANGE (RTJF) FORGING
Metal Steel Flanges Specifications
| Forged Flanges Standards | ANSI/ASME B16.5, B16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092, DIN, ANSI Flanges, ASME Flanges, BS Flanges, DIN Flanges, EN Flanges, GOST Flange, ASME/ANSI B16.5/16.36/16.47A/16.47B, MSS S44, ISO70051, JISB2220, BS1560-3.1, API7S-15, API7S-43, API605, EN1092 |
|---|---|
| ASME B16.5 Forged Flanges Size Chart | 1/2″ (15 NB) to 48″ (1200NB) DN10~DN5000 |
| Forged Flanges Pressure Calculation in DIN | 6Bar 10Bar 16Bar 25Bar 40Bar / PN6 PN10 PN16 PN25 PN40, PN64 Forged Flanges |
| Forged Flanges Pressure Rating ANSI | Class 150 LBS, 300 LBS, 600 LBS, 900 LBS, 1500 LBS, 2500 LBS Forged Flanges |
| UNI | 6Bar 10Bar 16Bar 25Bar 40Bar Forged Flanges |
| JIS | 5K, 10 K, 16 K 20 K, 30 K, 40 K, 63 K Forged Flanges |
| Coating | Oil Black Paint, Anti-rust Paint, Zinc Plated, Yellow Transparent, Cold and Hot Dip Galvanized Forged Flanges |
| EN | 6Bar 10Bar 16Bar 25Bar 40Bar Forged Flanges |
| Test Certificates | EN 10204/3.1B Raw Materials Certificate 100% Radiography Test Report Third Party Inspection Report, etc |
| Most common types of Forged Flanges | Forged / Threaded / Screwed / Plate |
| Connect Type/ Flange Face Type | Raised Face (RF), Ring Type Joint (RTJ), Flat Face (FF), Large Male-Female (LMF), Lap-Joint Face (LJF), Small Male-Female (SMF), Small Tongue, Large Tongue & Groove, Groove |
| Production technique | Forged, Heat treated and machined |
| Test | Direct-reading Spectrograph, Hydrostatic testing machine, X-ray detector, UI trasonic flaw detector, Magnetic particle detector |
| Special design | As per your drawingAS, ANSI, BS, DIN and JIS 15 NB (1/2″) to 200 NB (8″) Equal and Reducing Configurations |
| Origin | Indian / West Europe / Japan / USA / Korean |
| Equipment | Press machine, Bending machine, Pushing Machine, electric bevelling machine, Sand-blasting machine etc |
| Forged Flanges Uses & application | Bitumen upgraders.Heavy oil refineries.Nuclear power (mostly seamless).Petrochemicals and acids. |
| Manufacturer of | ANSI DIN, GOST, JIS, UNI, BS, AS2129, AWWA, EN, SABS, NFE etc. Forged Flanges: -BS Flange, EN Flange, API 6A Flange, ANSI Flange, ASME Flange, DIN Flange, EN1092-1 Flange, UNI Flange, JIS/ KS Flange, BS4504 Flange, GB Flange, AWWA C207 Flange, GOST Flange, PSI FlangeB.S: BS4504 , BS3293, BS1560, BS10AS 2129: Table D; Table E; Table HANSI B16.5, ANSI B16.47 Series A & B, MSS SP44, ASA, API-605, AWWA, Custom DrawingsANSI : ANSI B16.5, ANSI B16.47(API605), MSS SP44, ANSI B16.36, ANSI B16.48ANSI B16.5, ANSI B16.47, MSS SP44, ANSI B16.36, ANSI B16.48American standard (ANSI)German (DIN)British standard (BS)DIN: DIN 2527, DIN 2566, DIN 2573, DIN 2576, DIN 2641, DIN 2642, DIN 2655, DIN 2656, DIN 2627, DIN 2628, DIN 2629, DIN 2631, DIN 2632, DIN 2633, DIN 2634, DIN 2635, DIN 2636, DIN 2637, DIN 2638 Forged FlangesThe other standard: AWWA C207; EN1092-1, GOST12820, JIS B2220; KS B1503, SABS1123; NFE29203; UNI2276 |
| Export to | Saudi Arabia, Peru, Egypt, Indonesia, Brazil, Spain, USA, Canada, Ukraine, Singapore, Thailand, Oman, Ireland, Korea, Iran, India, Dubai |
Steel Flange Material Specification
The range of stainless steel flange production
(Outside Diameter: 75mm – 2560mm)
| China National Standard Flanges | European Standard Flanges | ||
| Standard | Type | Standard | Type |
| GB/T 9112-2000 ~ 9123-2000 Pressure: 0.25MPa ~ 10MPa Size: DN10 ~ DN1200 | BLIND PLATE LAP JOINT SLIP ON THREADED WELDING NECK LONG WELDING NECK | EN 1092-1 Pressure: Class PN6 ~ PN400 Size: DN10 ~ DN4000 | PLATE LOOSE PLATE BLANK WELDING NECK HUBBED SLIP ON HUBBED THREADED |
Prestige quality Stainless Steel Flanges manufacturer in India offer these Carbon Steel Plate Flange in EN, DIN, ISO, BS, JIS or ANSI standard.
| American Standard Flanges | German Standard Flanges | ||
| Standard | Type | Standard | Type |
| ASME B16.5 Pressure: Class 150 ~ 2500 Size: 1/2″ ~ 24″ | BLIND BOSS BLIND LAP JOINT PLATE SLIP ON THREADED WELDING NECK LONG WELDING NECK | DIN Pressure: PN6 ~ PN400 Size: DN10 ~ DN400 | DIN 2527 – Blind; PN6 ~ PN100 DIN 2566 – Screwed; PN10 and PN16 DIN 2573 – Flanges for soldering or welding; PN6 DIN 2576 – Flanges for soldering or welding; PN10 DIN 2627 – Welding neck; PN400 DIN 2628 – Welding neck; PN250 DIN 2629 – Welding neck; PN320 DIN 2630 – Welding neck; PN1 and PN2.5 DIN 2631 – Welding neck; PN6 DIN 2632 – Welding neck; PN10 DIN 2633 – Welding neck; PN16 DIN 2634 – Welding neck; PN25 DIN 2635 – Welding neck; PN40 DIN 2636 – Welding neck; PN64 DIN 2637 – Welding neck; PN100 DIN 2638 – Welding neck; PN160 DIN 2641 – Lapped flanges; PN6 DIN 2642 – Lapped flanges; PN10 DIN 2655 – Lapped flanges; Plain collars; PN25 DIN 2656 – Lapped flanges; Plain collars; PN40 |
| ASME B16.47A Pressure: Class 150 ~ 900 Size: 26″ ~ 60″ | BLIND WELDING NECK | ||
| ASME B16.47B Pressure: Class 75 ~ 900 Size: 26″ ~ 60″ | BLIND WELDING NECK |
| Australian Standard Flanges | British Standard Flanges | ||
| Standard | Type | Standard | Type |
| AS 2129 Table: T/A, T/D, T/E, T/F, T/H, T/J, T/K, T/R, T/S, T/T Size: DN15 ~ DN3000 | BLANK PLATE BOSS WELDING NECK | BS4504 Pressure: PN2.5 ~ PN40 Size: DN10 ~ DN4000 | PLATE LOOSE PLATE WELDING NECK BLANK HUBBED THREADED HUBBED SLIP ON INTEGRAL |
| AS 4087 Pressure: PN16 ~ PN35 Size: DN50 ~ DN1200 | BLANK PLATE WELDING NECK | BS10 Table: T/A, T/D, T/E, T/F, T/H Size: 1/2″ ~ 48″ | PLATE BOSS WELDING NECK |
| Japanese Standard Flanges | African Standard Flanges | ||
| Standard | Type | Standard | Type |
| JIS B2220 Pressure: 5K ~ 30K Size: DN10 ~ DN1500 | SLIP ON PLATE SLIP ON HUBBED SOCKET WELDING WELDING NECK LAP JOINT THREADED INTERGRAL BLANK | SABS1123 Pressure: 250kPa ~ 6400kPa Size: DN10 ~ DN3600 | BLANK WELDING NECK PLATE LOOSE INTEGRAL BOSS |
| French Standard Flanges | Special Requirement | ||
| Standard | Type | Standard | Type |
| NFE 29203 Pressure: PN2.5 ~ PN420 Size: DN10 ~ DN600 | PLATE LOOSE BLIND WELDING NECK SLIP ON | Size: Up to OD: 2560mm | PLAT |
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