Flanges & Forging

Manufacturer and Exporters of Flanges & Forging

ADITYA STEEL ENGINEERING CO. have delegated an exceptionally experienced quality control group who Manufacturer, suppliers, stockist, exporters of ASTM A105 Flanges, A350 Lf2 Flanges, a694 F42 Flanges, a694 F52 Flanges, a694 F56 Flanges, a694 F60 Flanges, a694 F65 Flanges, a694 F70 Flanges, carbon steel forged flanges, stainless steel machined flanges, alloy steel plate flanges, steel metal forged flanges, B16.5 forged flanges, sour service forged flanges, nace mr0175 forged flanges, api forgrd flanges in Mumbai, India, Dubai, Middle East.

Flanges & Forging

Aditya Steel Engg, Co. have delegated an exceptionally experienced quality control group who deals with the quality and effectiveness of Steel forged Flanges. Before conveyance, every rib goes through different horrendous and non damaging quality tests. Furthermore, we additionally permit outsider review by various offices in view of the requests of our clients. Every one of the records and test reports created during the assembling and testing process are given to the purchasers at the hour of conveyance alongside the item subtleties.

ADITYA STEEL ENGG. CO.

Types Of Forged Flanges

Steel flanges come in many different types. Each type meets its own requirement. Long weld neck flanges are attached to a pipes neck. The way this flange is welded ensures the thickness is the same as the dimensions of the pipe that it was connected to. These flanges are most commonly used for applications that use high pressure.

 Slip-on Flanges SWRF Flanges API FLANGE
 Socket Weld Flanges Weld Neck Flanges Series A or B DIN FLANGE PN6-PN40
 Forged Flanges Square Flanges ANSI / ASA B16.5 FLANGE
 Orifice Flanges Groove & Tongue Flanges ISO FLANGE
 Blind Flanges Long Weld Neck Flanges MSS SP44 FLANGE
 Spectacle Blind Flanges WNRF Flanges EN 1092-1 FLANGE PN6-PN40
 High Hub Blind Flanges BLRF Flanges ANSI B16.47 FLANGE
 Flat Flanges Expander Flange KOREAN FLANGES
 Lapped Joint Flanges Spades and Ring Spacers AUSTRALIAN FLANGE
 Reducing Flanges Ring Type Joint Flanges SABS / SANS 1123 FLANGE
 Screwed Flanges Weldo Flange / Nipo Flange BS 4504 FLANGE PN6-PN40
 Weld Neck Flanges Plate Flange GOST / ГОСТ 12820-80 Flange
 Flange Facing Type & Finish Big Diameter Flanges GOST / ГОСТ 12821-80 Flange
 Loose Flanges Large diameter Flanges SWISS VSM FLANGE
 RTJ Flanges Spacer Blinds AWWA C207 FLANGE
 Threaded Flanges JIS B 2220 FLANGE NORWEGIAN NS FLANGE
 SORF Flanges UNI FLANGE PN6-PN40 FRENCH NFE 29203 FLANGE
 BS 10 FLANGEForged FlangesPlate Titanium Flanges
Manufacturer, Stockist, Suppliers and exporters of all types of forged flanges in Mumbai, Maharashtra, India

Advantages

A connection that has been ASEC forged will eliminate certain aspects of shop fabrication. A reinforced pad application eliminates the need for cutting, drilling, layout, forming and the tapping of the weep hole.

A Nozzle neck fabrication eliminates the need to inspect plate necks, cut and bevel the pipe, weld, form and layout. The component fabrication no longer needs to weld and fit the flange to the pipe or forge a neck that is cylindrical. The Reinforced pad installation does not require the welding of the pieces to the shell of the vessel or the neck of the nozzle.

Better Quality Control

The inspections relating to shop fabrication, components and material traceability is greatly reduced. This lets the Quality Control Inspectors use their time in areas that are of a more critical concern. Barrel distortion is also reduced significantly.

Reduced Production Costs

The ASEC has reduced the production of fabrication costs. This applies to material requisitioning, purchasing, expediting, quality control, inspections, documentation, testing, the fabrication schedule and material requisitioning. All of this lowers the cost of production and saves money.
Any questions can be easily addressed by having a consultation. You questions will be correctly and promptly answered.

FORGING MATERIALS

We inventory the following raw material and use it for forging:

  • Carbon & Low Alloy Steel
  • Stainless Steel
  • Chrome Moly
  • Nickel Alloys

Manufcturer and Exporter of Flanges

Manufacturer and exporter of Carbon Steel Flanges in Dubai
Manufacturer and exporter of Carbon steel A105 Flanges in Middle East
Manufacturer and exporter of Carbon steel A36 Flanges in Europe
Manufacturer and exporter of Carbon steel IS 2062 Flanges in Japan
Manufacturer and exporter of Low Temperature A350 LF2 Flanges in South Korea
Manufacturer and exporter of ASTM A694 F42 Flanges in India
Manufacturer and exporter of ASTM A694 F52 Flanges in Mumbai
Manufacturer and exporter of ASTM A694 F56 Flanges in Pune
Manufacturer and exporter of ASTM A694 F60 Flanges in Kuwait
Manufacturer and exporter of ASTM A694 F65 Flanges in Saudi Arabia
Manufacturer and exporter of ASTM A694 F70 Flanges in Oman
Manufacturer and exporter of ASTM A694 F80 Flanges in Germany

Leading Steel Forging Company and types of Steel.

CARBON STEEL FORGING

Main material specifications of carbon steel forgings used in our company are: 1020 Steel, 1035 Steel,1045 Steel, A105, Q235, Q345, 20CrMnTi,ect. Material certification will be provided together with our products.

ALLOY STEEL FORGING

With Closed die forging method, Our company maintains an extensive range of alloy steel grades. Typical material specifications used in our factory include 20Cr, 20CrMo, 30CrMo, 35CrMo, 42CrMo,ect..

STAINLESS STEEL FORGING

There are lots of stainless steel grades, for example: 300 series stainless steel (303, 304/304L, 316/316L, ect), 400 series stainless steel (410, 420, 440C), precipitation hardening stainless steel (PH17-4), and so on. The performance of each grade will be different due to the differences of compositions. Below we list out some popular material grades adopted in stainless steel forging:

TYPES OF FORGING IN FLANGES.

FORGED WELD NECK RING FLANGE (WNRF) FORGING
FORGED SLIP-ON RING FLANGE (SORF) FORGING
FORGED BLIND RING FLANGE (BLRF) FORGING
FORGED SOCKET WELD RING FLANGE (SWRF) FORGING
FORGED THREADED RING FLANGE FORGING
FORGED LAP JOINT RING FLANGE (LJRF) FORGING
FORGED RING TYPE JOINT FLANGE (RTJF) FORGING

Metal Steel Flanges Specifications

Forged Flanges StandardsANSI/ASME B16.5, B16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092, DIN, ANSI Flanges, ASME Flanges, BS Flanges, DIN Flanges, EN Flanges, GOST Flange, ASME/ANSI B16.5/16.36/16.47A/16.47B, MSS S44, ISO70051, JISB2220, BS1560-3.1, API7S-15, API7S-43, API605, EN1092
ASME B16.5 Forged Flanges Size Chart1/2″ (15 NB) to 48″ (1200NB) DN10~DN5000
Forged Flanges Pressure Calculation in DIN6Bar 10Bar 16Bar 25Bar 40Bar / PN6 PN10 PN16 PN25 PN40, PN64 Forged Flanges
Forged Flanges Pressure Rating ANSIClass 150 LBS, 300 LBS, 600 LBS, 900 LBS, 1500 LBS, 2500 LBS Forged Flanges
UNI6Bar 10Bar 16Bar 25Bar 40Bar Forged Flanges
JIS5K, 10 K, 16 K 20 K, 30 K, 40 K, 63 K Forged Flanges
CoatingOil Black Paint, Anti-rust Paint, Zinc Plated, Yellow Transparent, Cold and Hot Dip Galvanized Forged Flanges
EN6Bar 10Bar 16Bar 25Bar 40Bar Forged Flanges
Test CertificatesEN 10204/3.1B
Raw Materials Certificate
100% Radiography Test Report
Third Party Inspection Report, etc
Most common types of Forged FlangesForged / Threaded / Screwed / Plate
Connect Type/ Flange Face TypeRaised Face (RF), Ring Type Joint (RTJ), Flat Face (FF), Large Male-Female (LMF), Lap-Joint Face (LJF), Small Male-Female (SMF), Small Tongue, Large Tongue & Groove, Groove
Production techniqueForged, Heat treated and machined
TestDirect-reading Spectrograph, Hydrostatic testing machine, X-ray detector, UI trasonic flaw detector, Magnetic particle detector
Special designAs per your drawingAS, ANSI, BS, DIN and JIS
15 NB (1/2″) to 200 NB (8″)
Equal and Reducing Configurations
OriginIndian / West Europe / Japan / USA / Korean
EquipmentPress machine, Bending machine, Pushing Machine, electric bevelling machine, Sand-blasting machine etc
Forged Flanges Uses & applicationBitumen upgraders.Heavy oil refineries.Nuclear power (mostly seamless).Petrochemicals and acids.
Manufacturer ofANSI DIN, GOST, JIS, UNI, BS, AS2129, AWWA, EN, SABS, NFE etc.
Forged Flanges: -BS Flange, EN Flange, API 6A Flange, ANSI Flange, ASME Flange, DIN Flange, EN1092-1 Flange, UNI Flange, JIS/ KS Flange, BS4504 Flange, GB Flange, AWWA C207 Flange, GOST Flange, PSI FlangeB.S: BS4504 , BS3293, BS1560, BS10AS 2129: Table D; Table E; Table HANSI B16.5, ANSI B16.47 Series A & B, MSS SP44, ASA, API-605, AWWA, Custom DrawingsANSI : ANSI B16.5, ANSI B16.47(API605), MSS SP44, ANSI B16.36, ANSI B16.48ANSI B16.5, ANSI B16.47, MSS SP44, ANSI B16.36, ANSI B16.48American standard (ANSI)German (DIN)British standard (BS)DIN: DIN 2527, DIN 2566, DIN 2573, DIN 2576, DIN 2641, DIN 2642, DIN 2655, DIN 2656, DIN 2627, DIN 2628, DIN 2629, DIN 2631, DIN 2632, DIN 2633, DIN 2634, DIN 2635, DIN 2636, DIN 2637, DIN 2638 Forged FlangesThe other standard: AWWA C207; EN1092-1, GOST12820, JIS B2220; KS B1503, SABS1123; NFE29203; UNI2276
Export toSaudi Arabia, Peru, Egypt, Indonesia, Brazil, Spain, USA, Canada, Ukraine, Singapore, Thailand, Oman, Ireland, Korea, Iran, India, Dubai
steel, metal, forge, forging, steel forging, metal forging, flange forging, fittings forging, special forging, carbon steel forging, stainless steel forging, high nickel steel forging, manufacturer and exporters in India

Steel Flange Material Specification


The range of stainless steel flange production
(Outside Diameter: 75mm – 2560mm)

China National Standard FlangesEuropean Standard Flanges
StandardTypeStandardType
GB/T 9112-2000 ~ 9123-2000
Pressure: 0.25MPa ~ 10MPa
Size: DN10 ~ DN1200
BLIND
PLATE
LAP JOINT
SLIP ON
THREADED
WELDING NECK
LONG WELDING NECK
EN 1092-1
Pressure: Class PN6 ~ PN400
Size: DN10 ~ DN4000
PLATE
LOOSE PLATE
BLANK
WELDING NECK
HUBBED SLIP ON
HUBBED THREADED

Prestige quality Stainless Steel Flanges manufacturer in India offer these Carbon Steel Plate Flange in EN, DIN, ISO, BS, JIS or ANSI standard.

American Standard FlangesGerman Standard Flanges
StandardTypeStandardType
ASME B16.5
Pressure: Class 150 ~ 2500
Size: 1/2″ ~ 24″
BLIND
BOSS BLIND
LAP JOINT
PLATE
SLIP ON
THREADED
WELDING NECK
LONG WELDING NECK
DIN
Pressure: PN6 ~ PN400
Size: DN10 ~ DN400
DIN 2527 – Blind; PN6 ~ PN100
DIN 2566 – Screwed; PN10 and PN16
DIN 2573 – Flanges for soldering or welding; PN6
DIN 2576 – Flanges for soldering or welding; PN10
DIN 2627 – Welding neck; PN400
DIN 2628 – Welding neck; PN250
DIN 2629 – Welding neck; PN320
DIN 2630 – Welding neck; PN1 and PN2.5
DIN 2631 – Welding neck; PN6
DIN 2632 – Welding neck; PN10
DIN 2633 – Welding neck; PN16
DIN 2634 – Welding neck; PN25
DIN 2635 – Welding neck; PN40
DIN 2636 – Welding neck; PN64
DIN 2637 – Welding neck; PN100
DIN 2638 – Welding neck; PN160
DIN 2641 – Lapped flanges; PN6
DIN 2642 – Lapped flanges; PN10
DIN 2655 – Lapped flanges; Plain collars; PN25
DIN 2656 – Lapped flanges; Plain collars; PN40
ASME B16.47A
Pressure: Class 150 ~ 900
Size: 26″ ~ 60″
BLIND
WELDING NECK
ASME B16.47B
Pressure: Class 75 ~ 900
Size: 26″ ~ 60″
BLIND
WELDING NECK
Australian Standard FlangesBritish Standard Flanges
StandardTypeStandardType
AS 2129
Table: T/A, T/D, T/E, T/F, T/H, T/J, T/K, T/R, T/S, T/T
Size: DN15 ~ DN3000
BLANK
PLATE
BOSS
WELDING NECK
BS4504
Pressure: PN2.5 ~ PN40
Size: DN10 ~ DN4000
PLATE
LOOSE PLATE
WELDING NECK
BLANK
HUBBED THREADED
HUBBED SLIP ON
INTEGRAL
AS 4087
Pressure: PN16 ~ PN35
Size: DN50 ~ DN1200
BLANK
PLATE
WELDING NECK
BS10
Table: T/A, T/D, T/E, T/F, T/H
Size: 1/2″ ~ 48″
PLATE
BOSS
WELDING NECK
Japanese Standard FlangesAfrican Standard Flanges
StandardTypeStandardType
JIS B2220
Pressure: 5K ~ 30K
Size: DN10 ~ DN1500
SLIP ON PLATE
SLIP ON HUBBED
SOCKET WELDING
WELDING NECK
LAP JOINT
THREADED
INTERGRAL
BLANK
SABS1123
Pressure: 250kPa ~ 6400kPa
Size: DN10 ~ DN3600
BLANK
WELDING NECK
PLATE
LOOSE
INTEGRAL
BOSS
French Standard FlangesSpecial Requirement
StandardTypeStandardType
NFE 29203
Pressure: PN2.5 ~ PN420
Size: DN10 ~ DN600
PLATE
LOOSE
BLIND
WELDING NECK
SLIP ON
Size: Up to OD: 2560mmPLAT

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Aditya Steel Engg. co. Manufacturer Stock, Supply and export to :

India, Saudi Arabia, Bangladesh, United States, UAE, Canada, Angola, Argentina, Austria, Azerbaijan, Pakistan, Peru, Chile, Spain, France, United Kingdom, Indonesia, Israel, Iran, Kuwait, Mexico,Malaysia, Nigeria, Serbia, Singapore, Taiwan, Chile , Venezuela, Ecuador, Netherlands, Brazil, Colombia, Ghana, Iran, Denmark, Poland, Australia, Afghanistan, Bahrain, Costa Rica, Egypt, Iraq, Jordan, South Korea, kazakhstan, Sri Lanka, Lithuania, Norway, Oman, Philippines, Poland, Qatar, Russia, Vietnam, South Africa, Nigeria Mexico, Turkey, Hungary, Algeria, Belarus, Belgium, Bhutan, Bolivia, Bulgaria,Croatia, Czech Republic, Estonia, Finland,Greece, Italy, Japan, Libya, Romania, Thailand, Trinidad, Tobago,Tunisia, Ukraine, Yemen, Hong Kong, Gabon, China, Portugal, Switzerland, New Zealand, Sweden, Slovakia, Kenya, Lebanon, Morocco, Mongolia, Europe, Germany, UAE, Middle East, Korea, Italy, Spain
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