Pipe Spool

Aditya Steel Is Manufacturer and Suppliers of seamless and welded steel pipes spool, Carbon steel pipe spool, Stainless Steel Pipe spool, Inconel Pipes spool, Copper Nickel Tubes spool, Hastelloy pipe spool, Duplex Steel Pipe pipe Spool, SMO 254 pipe spool, Single Flanged pipe Spool, Double Flanges pipe spools in India, Middle East, and oil and gas fluid and liquid applications. 

Steel Pipe Spool Fabrication and Manufacturer.

Pipe spools are the pre-build parts of a piping system. Pipes, flanges, and fittings are called pipe spools and they are produced before they are used in the piping system.

Double plate flanged pipe spool or single plate flanged pipe spools are comes in all steel pipe grades.

We have a condition of workmanship office to make the Pipe Spool and Spool Pieces according to customer’s drawing and details as per ASTM/ASME, ANSI B31.1, B31.3, B31.4, B31.8, and so on Every one of our administrations are offered through experienced Piping Engineers, Skilled and Qualified Welders. We have a wide range of welding types of gear, Pipe Rolling Machines, Pipe Bending Machines and numerous others. Welding systems are a piece of value control techniques of Pipe Spools. Hydrostatic, Spark Test (any place required) Pneumatic and Non-damaging testing is completed for every single spool. Substance Cleaning, Hot Tapping and Insulation, Internal Rubber Lining, Epoxy Coating administrations are given through qualified and endorsed organizations. Covering and wrapping is additionally done. Surface readiness by Internal and External Girt Blasting and Painting should be possible as per the client’s details.

TypeGrade
Nickel200 & 201
Monel400, R-405 & K-500
Inconel600, 601, 625 & 718
Incoloy800, 800H, 800HT, 825, 925 & DS
CostelloB-2, B-3, C-22, C-276 & X
Duplex2205 / 31803
Super DuplexSAF 2507, Zeron 100 & Ferralium 255
Alloy 20Alloy 20 / Carpenter 20
904L904L
254 SMO254 SMO
TitaniumGr.2 & Gr.5
Stainless SteelType 304L, 310S, 316L, 316Ti, 321H, 347H, etc.
Carbon SteelA-106 Gr.B, A53
Low Carbon SteelA-333 Gr3, A-333 Gr6
Alloy SteelA-335 P 9, A-335 P11, A-335 P 12, A-335 P 91

They generally easily corrode because of the elements they exposure; water and natural electrolytes. Acceptable protective monitoring must be done when applying pipe spool systems. Pipe spool fabrication is very important because the construction of the ship and other marine industries require intensive piping. Pipe spools create great advantages because they reduce the limitations of space on site. With this advantage, all of the pipeline using industries has a great opportunity to increase their pipeline system efficiency and decrease their need for workforce and time. 

Pipe spool systems are mostly used in power plants and petroleum refineries which requiring intensive piping. These systems include carriage and transport of fluid and gas and these transportation systems need lots of connection parts. In these systems, there is no place for mistakes. Assembly and fabrication of pipelines must be done correctly. This piping application has two main stages;

1.Pipe Spool Production

2.Site Installation

Pipe spools are produced by the usage of raw pipes and pipe fittings. The cutting process of the raw pipes is done with prespecified sizes that are suitable for the pipe fittings and other components.

There are two main parts of pipe spooling process:

1.Roll correction and welding

2. Durable position fitting and welding

Pre-Fabrication of Pipe Spools

Roll correction and welding process are fitting of the main pipe by rolling machine and the welder does not need to change his situation, and also the position of fitting and welding occur when more than one branch of the long pipe overcome the clearance limit. To create a more efficient piping system and save time, pipe spool pre-fabrication is used. Because if the system did not produce preliminary, the welding of the system will take much more time and the welder has to move over the main pipe to accomplish fitting or welding.

Why pipe spools are pre-fabricated?

Pipe spools are pre-fabricated to reduce field installation costs and provide higher quality in the products. They are generally flanged to obtain the connection to other spools. The spool fabrication is normally performed by special companies having the required infrastructure. These specialist fabricators produce the system under the specified set of quality and accuracy to obtain proper fit at the site and to maintain the necessary technical properties defined by the client.

Mainly used pipeline systems are generally;

Steel pipes

For the supply of water and flammable gases, steel pipes are the most useful pipes. They are used in many homes and businesses to transfer natural gas or propane fuel. They also used for fire sprinkler systems due to their high heat resistance. The durability of steel is one of the best advantages of the pipeline systems. It is strong and it can withstand the pressures, temperatures, heavy shocks, and vibrations. It also has unique flexibility which provides an easy extension.

Copper pipes

Copper pipes are mostly used for the transportation of hot and cold water. There are mainly two types of copper pipes, soft and rigid copper. Copper pipes joined using flare connection, compression connection, or solder. It is expensive but offers a high level of corrosion resistance.

Aluminum pipes

It is used due to its low cost, resistance to corrosion and its ductility. They are more desirable than steel for the conveyance of flammable solvents because of none spark formation. Aluminum pipes can be connected by the flare of compression fittings.

Glass pipes

Tempered glass pipes are used for specialized applications, such as corrosive liquids, medical or laboratory wastes, or pharmaceutical manufacturing. Connections are generally made using a specialized gasket or O-ring fittings.

PRE-FABRICATION ADVANTAGES (REDUCING COST IN PRE-FABRICATION, INSPECTION, AND TESTING)

  • In controlled environments, the quality of the work is easier to manage and maintain.
  • Specified tolerances avoid rework at the site because of high accuracy.
  • Fabrication is weather independent, so it minimizes the production delays.
  • The pre-fabrication process is the best advantage because it provides less workforce for the fabrication of spools on site.
  • Mass production manufacturing results in lower manufacturing costs in comparison with site fabrication.
  • Lesser fabrication and assembly time needed for pre-fabricated spools, with this way, extra time and cost wastage is avoided. 
  • Pre-fabricated spools want little investments in production and testing equipment by the users. For better and efficient performances, Radiography, PMI, MPI, Ultrasonic tests, Hydro tests, etc. can be used.
  • To obtain a lesser probability of rework at the site, better control of welding parameters must be done in the controlled environments.
  • Power availability is not necessary.
  • Unnecessary time delays are avoided.

THE MAIN DISADVANTAGE OF MAKING PIPE SPOOLS

Making pipe spools has wonderful benefits but the main disadvantage is the not fitting on site. This problem causes terrible results. One small mistake in the pre-production of pipe spools causes a non-fitting system in the working environment and creates a huge problem. When this problem occurs, pressure tests and x-rays of the welds must be checked again and re-welding should be needed.

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Piping Spool manufacturers, Suppliers, Providers, Exporters and fabrication Works in Different Steel Pipe Grades

Piping Spool Nickel 200 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Nickel 201 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Monel 400 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Monel R-405 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Monel K-500 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Inconel 600 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Inconel 601 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Inconel 625 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Inconel 718 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Incoloy 800 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Incoloy 800H manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Incoloy 800HT manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Incoloy 825 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Incoloy 925 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Hastelloy B-2 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Hastelloy B-3 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Hastelloy C-22 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Hastelloy C-276 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Duplex S32205 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Duplex S31803 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Super Duplex SAF 2507 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Zeron 100 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Ferralium 255 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Alloy 20 manufacturers, Suppliers, Providers, Exporters and fabrication Works

Piping Spool SS 904L manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool 254 SMO manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Titanium Gr.2 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Titanium Gr.5 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Stainless Steel Type 304L manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Stainless Steel Type 310S manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Stainless Steel Type 316L manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Stainless Steel Type 316Ti manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Stainless Steel Type 321H manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Carbon Steel A-106 Gr.B manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Carbon Steel A53 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Low Carbon Steel A-333 Gr3 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Low Carbon Steel A-333 Gr6 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Alloy Steel A-335 P5 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Alloy Steel A-335 P9 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Alloy Steel A-335 P11 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Alloy Steel A-335 P12 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Alloy Steel A-335 P91 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Api 5l line pipes manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Api 5l Grade x52 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Api 5l Grade x56 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Api 5l Grade x60 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Api 5l Grade x65 manufacturers, Suppliers, Providers, Exporters and fabrication Works
Piping Spool Api 5l Grade x70 manufacturers, Suppliers, Providers, Exporters and fabrication Works

Aditya Steel Engg. co. Manufacturer, Stock, Supply and export to :

India, Saudi Arabia, Bangladesh, United States, UAE, Canada, Angola, Argentina, Austria, Azerbaijan, Pakistan, Peru, Chile, Spain, France, United Kingdom, Indonesia, Israel, Iran, Kuwait, Mexico,Malaysia, Nigeria, Serbia, Singapore, Taiwan, Chile , Venezuela, Ecuador, Netherlands, Brazil, Colombia, Ghana, Iran, Denmark, Poland, Australia, Afghanistan, Bahrain, Costa Rica, Egypt, Iraq, Jordan, South Korea, kazakhstan, Sri Lanka, Lithuania, Norway, Oman, Philippines, Poland, Qatar, Russia, Vietnam, South Africa, Nigeria Mexico, Turkey, Hungary, Algeria, Belarus, Belgium, Bhutan, Bolivia, Bulgaria,Croatia, Czech Republic, Estonia, Finland,Greece, Italy, Japan, Libya, Romania, Thailand, Trinidad, Tobago,Tunisia, Ukraine, Yemen, Hong Kong, Gabon, China, Portugal, Switzerland, New Zealand, Sweden, Slovakia, Kenya, Lebanon, Morocco, Mongolia
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