Aditya Steel is a fabricators and Suppliers of seamless and welded steel pipes spool, Carbon steel pipe spool, Stainless Steel Pipe spool, Inconel Pipes spool, Copper Nickel Tubes spool, Hastelloy pipe spool, Duplex Steel Pipe pipe Spool, SMO 254 pipe spool, Single Flanged pipe Spool, Double Flanges pipe spools in India, Middle East, and oil and gas fluid and liquid applications.
Steel Pipe Spool Fabrication and Manufacturer.
Pipe spools are pre-fabricated sections of a pipe system.
Pipe spools are manufactured before pipes, flanges, and fittings are employed in the piping system.
All steel pipe grades are available in double plate flanged pipe spools and single plate flanged pipe spools.
We have a quality control office where we produce the Pipe Spool and Spool Parts according to the customer’s drawing and details as per ASTM/ASME, ANSI B31.1, B31.3, B31.4, B31.8, and so on. All of our administrations are provided by experienced Piping Engineers, Skilled and Qualified Welders. We provide a large selection of welding equipment, including Pipe Rolling Machines, Pipe Bending Machines, and many others. Welding systems are a component of Pipe Spools value control procedures. Every spool is subjected to hydrostatic, spark test (wherever necessary), pneumatic, and non-damaging testing. Substance Cleaning, Hot Tapping and Insulation, Internal Rubber Lining, and Epoxy Painting administrations are provided by trained and accredited organisations. Coating and wrapping are also completed. Surface preparation via internal and external girt blasting and painting should be feasible based on the client’s specifications.
Types of Pipe Spool Fabrication Material Grades
| Type | Grade |
| Nickel – Pipe Spool Fabrication | 200 & 201 – Pipe Spool Fabrication |
| Monel – Pipe Spool Fabrication | 400, R-405 & K-500 – Pipe Spool Fabrication |
| Inconel – Pipe Spool Fabrication | 600, 601, 625 & 718 – Pipe Spool Fabrication |
| Incoloy – Pipe Spool Fabrication | 800, 800H, 800HT, 825, 925 & DS – Pipe Spool Fabrication |
| Costello – Pipe Spool Fabrication | B-2, B-3, C-22, C-276 & X – Pipe Spool Fabrication |
| Duplex – Pipe Spool Fabrication | 2205 / 31803 – Pipe Spool Fabrication |
| Super Duplex – Pipe Spool Fabrication | SAF 2507, Zeron 100 & Ferralium 255 – Pipe Spool Fabrication |
| Alloy 20 – Pipe Spool Fabrication | Alloy 20 / Carpenter 20 – Pipe Spool Fabrication |
| 904L – Pipe Spool Fabrication | 904L – Pipe Spool Fabrication |
| 254 SMO – Pipe Spool Fabrication | 254 SMO – Pipe Spool Fabrication |
| Titanium – Pipe Spool Fabrication | Gr.2 & Gr.5 – Pipe Spool Fabrication |
| Stainless Steel – Pipe Spool Fabrication | Type 304L, 310S, 316L, 316Ti, 321H, 347H, etc. – Pipe Spool Fabrication |
| Carbon Steel – Pipe Spool Fabrication | A-106 Gr.B, A53 – Pipe Spool Fabrication |
| Low Carbon Steel – Pipe Spool Fabrication | A-333 Gr3, A-333 Gr6 – Pipe Spool Fabrication |
| Alloy Steel – Pipe Spool Fabrication | A-335 P 9, A-335 P11, A-335 P 12, A-335 P 91 – Pipe Spool Fabrication |
They corrode readily because to the factors they are exposed to, which include water and natural electrolytes. While using pipe spool systems, acceptable precautionary monitoring must be performed. Pipe spool manufacturing is critical because ship building and other maritime sectors need extensive plumbing. Pipe spools provide significant benefits by reducing on-site space constraints. With this advantage, all pipeline-using sectors have a huge chance to boost pipeline system efficiency while reducing manpower and time requirements.
Pipe spool systems are commonly utilized in power plants and petroleum refineries where extensive pipework is required. These systems comprise fluid and gas carriage and transportation, and these transportation systems require several connecting pieces. There is no room for error in these systems. Pipeline assembly and manufacturing must be done appropriately. This piping application is divided into two sections;
- Pipe Spool Production at Our Facility
2. Site Installation at your site
Pipe spools are made by combining raw pipes and pipe fittings. The raw pipes are trimmed to predetermined diameters that are compatible with pipe fittings and other components.
There are two main parts of pipe spooling process:
1.Roll correction and welding
2. Durable position fitting and welding
Pipe Spools Pre-Fabrication.
The main pipe is fitted using a rolling machine, and the welder need not alter his position during this procedure. Roll correction and welding also take place when many branches of a long pipe cross the clearance threshold. Pipe spool pre-fabrication is used to speed up the piping system construction process and increase efficiency. Because the welder will have to go across the main pipe to complete the fitting or welding if the system did not generate a preliminary, the welding of the system will take considerably longer.
Why pipe spools are pre-fabricated?
Pipe spools are pre-fabricated to save the cost of field installation and increase product quality. To link them to other spools, they are typically flanged. Spool fabrication is often carried out by specialised businesses with the necessary infrastructure. To ensure correct fit at the site and to retain the essential technical qualities required by the customer, these specialised fabricators create the system in accordance with the predetermined set of quality and accuracy.
Mainly used pipeline systems are generally;
Steel pipes
Steel pipes are the most practical pipelines for the supply of combustible gases and water. They transport propane or natural gas fuel in a lot of residences and companies. Because of their excellent heat resistance, they are frequently utilised in fire sprinkler systems. One of the biggest benefits of the pipeline systems is the steel’s longevity. It is sturdy and resilient enough to handle high pressures, extreme temperatures, harsh shocks, and vibrations. Also, due to its exceptional flexibility, extensions are made simple.
Copper pipes
Most hot and cold water is transported by copper pipes. Copper pipes primarily come in two varieties: flexible copper and stiff copper. Solder, compression, or flare connections can be used to link copper pipes. While being pricey, it offers excellent corrosion resistance.
Aluminum pipes
It is utilised because of its inexpensive cost, corrosion resistance, and ductility. Since they don’t ignite, they are preferable to steel for transporting flammable chemicals. The flaring of compression fittings allows for the connection of aluminium pipes.
Glass pipes
For specific uses like the manufacture of pharmaceuticals, handling caustic liquids, or disposing of medical or laboratory waste, tempered glass pipes are employed. O-ring fittings or a specific gasket are typically used to make connections.
PIPE SPOOL PRE-FABRICATION ADVANTAGES (REDUCING COST IN PRE-FABRICATION, INSPECTION, AND TESTING)
- The quality of the work is simpler to manage and sustain in regulated situations.
- Due to their great precision, specified tolerances prevent rework at the production site.
- Fabrication avoids production delays since it is not reliant on the weather.
- The pre-fabrication method has the greatest benefit since it requires less labour to fabricate spools on site.
- Compared to on-site fabrication, mass production manufacturing has cheaper manufacturing costs.
- Pre-fabricated spools need less time to construct and assemble, saving time and money in the process.
- The consumers of pre-fabricated spools must make minimal expenditures in manufacturing and testing machinery. Radiography,
- PMI, MPI, Ultrasonic testing, Hydro tests, etc. may all be employed for better and more effective performances.
- Obtaining a lower likelihood of rework at the location
THE MAIN DISADVANTAGE OF MAKING PIPE SPOOLS
Although making pipe spools has several advantages, the biggest drawback is that they don’t fit on the job site. The consequences of this issue are devastating. A little error during the pre-production of pipe spools results in a system that does not fit in the working environment and poses a serious challenge. Pressure testing and x-rays of the welds must be evaluated again when this issue arises, and new welding should be required.
People also search for
| Manufacturer of Nickel 200 & 201 pipe spool in Mumbai, India | Manufacturer, suppliers and exporters of 904L pipe spool in Pune, India |
| Suppliers of Monel 400, R-405 & K-500 pipe spool in India | Manufacturer as per drawing 254 SMO pipe spool in Thane |
| exporters of Inconel 600, 601, 625 & 718 pipe spool in Europe | Manufacturer of Titanium Gr.2 & Gr.5 pipe spool in industrial state, Mumbai |
| manufacturers of Incoloy 800, 800H, 800HT, 825, 925 & DS pipe spool in Japan | Manufacturer of Stainless Steel Type 304L, 310S, 316L, 316Ti, 321H, 347H pipe spool in India |
| made in India Hastelloy B-2, B-3, C-22, C-276 & X pipe spool in Korea | Manufacturer of Carbon Steel A-106 Gr.B, A53 pipe spool in dubai, middle east |
| Made by India Duplex 2205 / 31803 pipe spool in Germany | Manufacturer of Low Carbon Steel A-333 Gr3, A-333 Gr6 pipe spool in USA |
| Manufacturing of Super Duplex SAF 2507, Zeron 100 & Ferralium 255 pipe spool in Uk | Manufacturer of Alloy Steel A-335 P 9, A-335 P11, A-335 P 12, A-335 P 91 pipe spool in Middle east |
| Manufacturer and exporters of Alloy 20 pipe spool in Maharashtra, Chennai | ASTM A105 / A105N LF1, LF2 CL1/CL2, LF3 CL1/CL2 Carbon Steel Flanged Pipe Spool Manufacturer in India |
| Steel pipe and flanges with machined pipe spools manufacturer in India | Carnon Steel A105 Standard flanges pipe spool manufacturer in India |
Stockist Of ASTM A 335/A 335M P5 alloy chrome-moly pipe Dubai, Middle East Stockist Of ASTM A 335/A 335M P11 alloy chrome-moly pipe Dubai, Middle East Stockist Of ASTM A 335/A 335M P22 alloy chrome-moly pipe Dubai, Middle East
Piping Spool manufacturers, Suppliers, Providers, Exporters and fabrication Works in Different Steel Pipe Grades
In India, Aditya steel engg. co’s product Piping Spool Nickel 200 manufacturers, Piping Spool Nickel 201 manufacturers, Piping Spool Monel 400 manufacturers, Piping Spool Monel R-405 manufacturers, Piping Spool Monel K-500 manufacturers, Piping Spool Inconel 600 manufacturers, Piping Spool Inconel 601 manufacturers, Piping Spool Inconel 625 manufacturers, Piping Spool Inconel 718 manufacturers, Piping Spool Incoloy 800 manufacturers, Piping Spool Incoloy 800H manufacturers, Piping Spool Incoloy 800HT manufacturers, Piping Spool Incoloy 825 manufacturers, Piping Spool Incoloy 925 manufacturers, Piping Spool Hastelloy B-2 manufacturers, Piping Spool Hastelloy B-3 manufacturers, Piping Spool Hastelloy C-22 manufacturers, Piping Spool Hastelloy C-276 manufacturers, Piping Spool Duplex S32205 manufacturers, Piping Spool Duplex S31803 manufacturers, Piping Spool Super Duplex SAF 2507 manufacturers, Piping Spool Zeron 100 manufacturers, Piping Spool Ferralium 255 manufacturers, Piping Spool Alloy 20 manufacturers.
Our Fabricated Items are:
Column Pipes & Steel Column Extension, External Line Up Clamp, Fabrication and Assemblies, Full Encirclement Steel Sleeve, Hot Tapping and saddle Fittings , Internal Insert Sleeve (Pipe Sleeve), Online Pipe Repair Grip Clamps, Pipe Clamps and Pipe Repair Sleeves, Pipe External Clamps, Pipe insert Sleeves, Pipe Repair Half Sleeves, PIPE REPAIR SLEEVE, Pipeline Repair Clamps and Sleeve, Pre-Fabricated Piping Spools, Shells For Pressure Vessel & Tank, Split Clamps for Pipe Repair, TYPE A / TYPE B PIPE SLEEVE.
OUR MAIN MANUFACTURING, FABRICATION AND EXPORT COUNTRIES:
- ASIA – India, Japan, Thailand, Singapore, Sri lanka, Bangladesh, South Korea, Indonesia, Philippines, Vietnam, Kazakhstan, Azerbaijan, Turkmenistan.
- Middle East – Kuwait, Dubai, Saudi Arabia, Qatar, Oman, Bahrain, Jordan, Turkey, Iraq, Yemen, Syria, Azerbaijan, United Arab Emirates, Israel.
- Western Europe – Germany, France, Netherlands, Belgium, Austria, Switzerland, Luxembourg, Monaco, Liechtenstein
- Eastern Europe – Russia, Ukraine, Poland, Romania, Czechia, Hungary,Belarus, Bulgaria, Slovakia, Moldova
- Northern Europe – United Kingdom, Sweden, Denmark, Finland, Norway, Ireland, Lithuania, Latvia, Estonia, Iceland, Isle of Man, Faeroe Islands
- Southern Europe – Italy, Spain, Greece, Portugal, Serbia, Croatia, Bosnia and Herzegovina, Albania, North Macedonia, Slovenia, Montenegro, Malta, Andorra, Gibraltar, San Marino, Holy See
- South America – Argentina, Chile, Brazil, Colombia, Paraguay
- Western Africa – Nigeria, Ghana, Côte dIvoire, Niger,Burkina Faso, Mali, Senegal, Guinea, Benin, Togo, Sierra Leone, Liberia, Mauritania, Gambia, Guinea-Bissau, Cabo Verde, Saint Helena
- Northern Africa – Egypt, Sudan, Algeria, Morocco, Tunisia, Libya, Western Sahara
- Southern Africa – South Africa, Namibia, Botswana,Lesotho, Swaziland
- Eastern Africa – Ethiopia, Tanzania, Kenya, Uganda,Mozambique, Madagascar, Malawi, Zambia, Zimbabwe, South Sudan, Rwanda, Burundi, Somalia, Eritrea, Mauritius, Djibouti, Réunion, Comoros, Mayotte, Seychelles